01 / 01 — CASE STUDIES

Proven in application.

Equipment and process examples from pharmaceutical, polymer, advanced-material, and specialty-chemical work. Each study shows the processing challenge, system approach, and documented result.

Xceptional Instruments

Extruders in Mechanochemistry

April 7, 2026

Extruders in Mechanochemistry

How continuous reactive extrusion is helping scale solvent-free mechanochemistry from the ball mill toward industrial practice.

Complete pharmaceutical extrusion line for melt and wet extrusion, with twin-screw extruder, gravimetric feeders, cooling conveyor, and granulation

March 6, 2026

Flexible Pharmaceutical Extrusion Line for Melt and Wet Extrusion Processes

A single integrated line that handles both melt and wet extrusion — precise gravimetric feeding, controlled cooling, granulation, and GMP-oriented design.

Twin-screw extruder with split barrel and recirculation channel for repeated in-line material processing

January 14, 2026

Improving Plastic Depolymerization Research with a Split-Barrel Extruder and Recirculation Channel

A split-barrel twin-screw extruder with an integrated recirculation channel lets researchers reprocess material in place — improving homogenization and control in depolymerization studies.

Xceptional Instruments

Special production: Production line for the manufacture of ceramic injection molded feedstocks

December 7, 2024

Special production: Production line for the manufacture of ceramic injection molded feedstocks

A university research group came to us for a shear roll — and left with a twin-screw extruder line after trials proved its superior mixing and efficiency for ceramic injection molding feedstock.

ATEX-certified co-rotating twin-screw extruder system engineered for operation in a potentially explosive atmosphere

July 12, 2022

Unique Manufacturing: Extrusion within an ATEX Setting

An ATEX-certified ZE 12 HMI twin-screw system, engineered for a research institute to incorporate particulate fillers under potentially explosive conditions — with full remote operation for safety.

Modular multi-dosing system with up to eight gravimetric loss-in-weight units for pharmaceutical solid dosage production

July 15, 2021

Highly Flexible and Accurate Production of Pharmaceutical Solid Dosages

A modular multi-dosing system with up to eight configurable units for precise API and excipient dosing — throughputs from 0.005 to 1,000 kg/h with gravimetric loss-in-weight accuracy.

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