Xceptional Instruments

Three-Tec GmbH

Hybrid ZE 9/12

A higher-torque Hybrid platform for filled, fiber-reinforced, and viscous systems that do not require the 5 mm scale.

316LcGMP optionalATEX optional
Three-Tec GmbH Hybrid ZE 9/12 micro compounder with interchangeable twin-screw barrel assemblies

01 / 04 — OVERVIEW

The Hybrid ZE 9/12 is configured for laboratories compounding filled polymers, chopped glass or carbon fiber, mineral systems, and higher-viscosity melts. The 9 mm barrel supports efficient development work, while the 12 mm configuration supplies up to 20 Nm of torque and accepts optional side feeding for reinforcement or filler. The optional recirculation channel supports timed batch mixing, and both diameters share the same frame and control architecture for continuous work.

02 / 04 — FEATURES

Two screw diameters on one table-top frame
Shared heaters, cooling, dies, pressure sensors, and temperature sensors
Continuous processing or timed batch recirculation on the same machine
Modular screw elements for formulation-specific mixing
Independent thermal control with live process monitoring
Optional side feeding for chopped fiber, filler, and staged addition

03 / 04 — SPECIFICATIONS

Technical data

GEOMETRY
Screw diameters9 mm / 12 mm
Screw designParallel, co-rotating, fully intermeshing
Screw elementsModular conveying, reverse, kneading, and mixing elements
L/D ratio15:1–40:1, modular
DRIVE
Maximum torque14.5 Nm / 20 Nm
PROCESS
Side feedingOptional on 12 mm configuration
Operating modesContinuous, or batch with the optional recirculation channel
THERMAL
Maximum temperature230 °C standard; 400 °C option
Cooling per zoneWater, air, or liquid nitrogen
CONTROL
PLCSiemens S7-1500 with touchscreen HMI
Process dataTorque, speed, zone and melt temperature, pressure; CSV export
CONSTRUCTION
Contact surfaces316L stainless steel, Ra 0.8 µm
COMPLIANCE
Available optionscGMP design, 21 CFR Part 11, ATEX on request
Hybrid ZE 9/12 micro compounding platform with Siemens control station and modular barrel assembly
Fig. 02Hybrid ZE 9/12 micro compounding platform with Siemens control station and modular barrel assembly

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