Three-Tec GmbH
Hybrid ZE 5/9
The lowest-material Hybrid configuration: screen formulations from 1 gram at 5 mm, then step to 9 mm on the same frame.
316LcGMP optional21 CFR Part 11 optional
01 / 04 — OVERVIEW
The Hybrid ZE 5/9 is designed for laboratories working with scarce APIs, new polymers, catalysts, nano-additives, and other high-value materials. Its 5 mm setup supports the smallest practical screening runs, while the 9 mm setup adds capacity when a formulation is ready for broader evaluation. Run continuously, or use the optional recirculation channel to hold a small charge for a defined batch mixing time. Both diameters share the same frame, controls, sensors, heating, and downstream interfaces.
02 / 04 — FEATURES
Two screw diameters on one table-top frame
Shared heaters, cooling, dies, pressure sensors, and temperature sensors
Continuous processing or timed batch recirculation on the same machine
Modular screw elements for formulation-specific mixing
Independent thermal control with live process monitoring
Fast barrel access and tri-clamp construction for cleaning
03 / 04 — SPECIFICATIONS
Technical data
GEOMETRY
Screw diameters5 mm / 9 mm
Screw designParallel, co-rotating, fully intermeshing
Screw elementsModular conveying, reverse, kneading, and mixing elements
L/D ratio15:1–40:1, modular
DRIVE
Maximum torque2.5 Nm / 14.5 Nm
PROCESS
Minimum batchFrom 1 g at 5 mm
5 mm empty volume1.2 cm³ at L/D 15:1
Operating modesContinuous, or batch with the optional recirculation channel
THERMAL
Maximum temperature230 °C standard; 400 °C option
Cooling per zoneWater, air, or liquid nitrogen
CONTROL
PLCSiemens S7-1500 with touchscreen HMI
Process dataTorque, speed, zone and melt temperature, pressure; CSV export
CONSTRUCTION
Contact surfaces316L stainless steel, Ra 0.8 µm
COMPLIANCE
Available optionscGMP design, 21 CFR Part 11, ATEX on request
04 / 04 — PAIRS WITH
